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Synosis Automation Pvt. Ltd. provides advanced automation and motion-control solutions for textile machinery, designed for precise synchronization, high-speed operation, accurate position control, consistent fabric quality, reduced machine downtime, and reliable continuous production.
Our solutions integrate PLC, HMI, VFD, AC Servo, CODESYS-based Motion Controllers, EtherCAT-based motion systems, sensors, encoders, temperature controllers, and complete machine automation systems for different textile manufacturing and processing applications.
We provide customized automation solutions for Flatbed Printing Machines, Rotary Screen Printing Machines, Looms, fabric handling systems, and other textile machinery.
Flatbed Textile Printing Machine Automation
We provide complete automation and motion-control solutions for Flatbed Textile Printing Machines used for accurate multi-color printing on fabric.
Flatbed printing requires precise synchronization between fabric movement, printing-table positioning, screen movement, squeegee operation, lifting/lowering mechanisms, and the printing sequence. Our PLC and servo-based automation systems are designed to coordinate these operations with high accuracy.
The automation system can control fabric feeding, fabric positioning, screen-frame positioning, printing stroke, squeegee movement, screen lifting, table movement, printing repeat length, color sequence, and fabric discharge.
Servo-based motion control can provide accurate positioning and repeatability for every printing cycle, helping maintain correct registration between different colors.
The HMI can provide operators with printing parameters, repeat-length settings, machine speed, individual station control, manual/jog operation, production counters, recipes, alarms, diagnostics, and machine status.
Our Flatbed Printing Machine automation solutions are designed to achieve accurate color registration, smooth fabric movement, consistent printing quality, and reliable machine operation.
Synosis Automation Pvt. Ltd. provides advanced automation and multi-axis synchronization solutions for Rotary Screen Printing Machines used for continuous high-speed textile printing.
In rotary printing, precise synchronization between the printing screens, blanket/fabric movement, color stations, squeegee systems, and main machine speed is essential for maintaining accurate print registration.
Our automation solutions use PLC, HMI, VFD, AC Servo, encoders, and CODESYS/EtherCAT-based Motion Controllers to achieve synchronized operation of multiple printing axes.
The control system can manage fabric feeding, blanket movement, rotary-screen synchronization, screen position, individual color-station control, registration correction, machine-speed control, washing sequences, and fabric discharge.
We provide complete automation solutions for Rapier Looms used for high-speed fabric weaving.
The automation system coordinates critical loom operations including warp movement, weft insertion, rapier movement, main shaft operation, take-up, let-off, fabric winding, and machine synchronization.
PLC, VFD, servo, encoder, and sensor-based controls can be integrated to provide precise machine sequencing and reliable continuous operation.
Our solutions can support main motor speed control, electronic let-off, electronic take-up, weft detection, warp monitoring, machine stop sequences, fault detection, production counting, and machine diagnostics.
The HMI can display machine RPM, production quantity, fabric length, machine efficiency, shift production, operating parameters, alarms, and maintenance information.
For Jacquard Loom applications, we provide automation solutions for synchronized control between the loom and electronic Jacquard system.
The automation system can coordinate main shaft position, weaving cycle, electronic Jacquard timing, warp control, weft insertion, take-up, let-off, and fabric winding.
High-resolution encoder feedback can be used for accurate machine-position detection and synchronization of the weaving sequence.
The PLC/HMI system can provide machine control, speed settings, production monitoring, fault diagnostics, operating parameters, and communication with compatible electronic Jacquard systems.
We provide automation and control solutions for Air-Jet Looms, where accurate timing and high-speed operation are essential.
The control system can coordinate main motor operation, main shaft position, weft insertion timing, air-valve sequencing, electronic let-off, electronic take-up, fabric winding, and machine safety functions.
Servo and electronic control can be used for accurate fabric tension and pick-density management.
We provide servo-based Electronic Let-Off and Electronic Take-Up solutions for loom applications.
The Let-Off system controls the warp beam to maintain proper warp tension during weaving, while the Take-Up system controls fabric movement and winding according to the required fabric construction.
Servo motors, load cells, encoders, and PLC/motion controllers can be integrated to maintain accurate synchronization between these systems and the main loom shaft.
Electronic control provides improved flexibility for changing pick density, fabric construction, tension settings, and production parameters directly from the HMI.
Synosis Automation Pvt. Ltd. is an industrial automation solutions company providing advanced automation technologies and application-oriented solutions for machine manufacturers and industries.
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