Special Purpose Machine (SPM)

1. Assembly Machines

We provide complete automation solutions for automatic and semi-automatic assembly machines used for assembling multiple components with accurate sequence control and process verification.

Our systems can control component feeding, part detection, positioning, clamping, pressing, fastening, assembly verification, rejection, and finished-component discharge.

PLC and HMI systems provide sequence control, recipe selection, production counting, cycle-time monitoring, alarms, diagnostics, manual operation, and maintenance functions.

Servo axes can be integrated where precise position, speed, force, or synchronized movement is required.

2. Multi-Station Indexing Machines

We provide automation solutions for rotary indexing and linear indexing machines where multiple manufacturing or assembly operations are performed at different stations.

The PLC coordinates the complete sequence including component loading, indexing, positioning, processing, inspection, rejection, and unloading.

Servo or indexing systems can be synchronized with pneumatic, hydraulic, robotic, and other machine operations to achieve high production rates with repeatable positioning.

Each station can be independently monitored through the HMI for easy machine setup, diagnostics, and maintenance.

3. Servo Press & Press-Fit Machines

We provide servo-based automation solutions for pressing, insertion, fitting, and assembly applications requiring controlled movement and repeatable positioning.

The automation system can control pressing position, servo speed, acceleration/deceleration, pressing sequence, and process parameters according to the machine requirement.

Where required, force measurement devices such as load cells can be integrated to monitor the pressing process.

The HMI can display target position, actual position, process values, production counters, recipes, alarms, and pass/fail status.

4. Welding, Drilling, Tapping & Machining SPMs

We provide complete control solutions for customized drilling, tapping, boring, cutting, milling, and other machining SPMs.

Our systems coordinate spindle operation, axis positioning, feed movement, tool sequence, clamping, coolant, lubrication, and machine safety functions.

Servo and motion-control systems can be used for accurate axis positioning and feed control, while VFDs provide flexible spindle-speed control.

Multi-axis machines can be developed using CODESYS and EtherCAT-based motion controllers for applications requiring coordinated motion.

5. Inspection & Vision Systems

We provide machine automation solutions integrating industrial vision systems and sensors for automatic product inspection and quality verification.

Applications can include component presence checking, orientation verification, dimensional inspection, surface inspection, color detection, barcode/QR-code reading, OCR, and assembly verification.

Inspection results can be communicated to the PLC for automatic acceptance, rejection, sorting, or machine-interlock decisions.

6. Pick & Place Systems

We provide high-speed automation solutions for pick-and-place machines used for transferring components between different machine stations.

Servo motors and motion controllers can be used for precise multi-axis positioning, while PLC systems manage sensors, grippers, vacuum systems, conveyors, and machine sequences.

Applications can include component loading/unloading, sorting, assembly, packaging, machine feeding, and material transfer.

7. Cut-to-Length & Positioning Machines

We provide automation solutions for cut-to-length, feeding, measuring, and positioning machines requiring accurate material length and repeatable cutting.

Servo motors and encoder feedback can be used to accurately control material feeding and cutting positions.

The operator can enter required length, quantity, speed, acceleration, and production parameters directly from the HMI.

Different product recipes can be stored for quick production changeovers.

8. Winding & Unwinding Machines

We provide automation solutions for winding, unwinding, rewinding, and web-handling machines.

Our control systems can integrate VFDs, AC servos, load cells, dancer mechanisms, encoders, and PLC-based control for maintaining stable material tension and synchronized machine speed.

Automatic compensation can be implemented for changing roll diameter to maintain consistent linear speed and tension.