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Synosis Automation Pvt. Ltd. provides advanced automation and motion-control solutions for packaging machinery, designed for high-speed operation, precise synchronization, consistent product quality, and reliable production.
Our solutions integrate PLC, HMI, VFD, AC Servo, CODESYS-based Motion Controllers, sensors, temperature control, and complete machine automation systems to meet different packaging requirements.
VFFS – Vertical Form Fill Seal Machines
We provide complete automation solutions for Vertical Form Fill Seal (VFFS) machines used for automatic pouch forming, product filling, sealing, cutting, and discharge.
Our solutions support precise control of film feeding, registration mark detection, servo-driven bag length, filling synchronization, jaw movement, temperature control, sealing, cutting, and production counting. Applications can include powders, granules, snacks, food products, and other suitable packaged products.
HFFS – Horizontal Form Fill Seal Machines
For Horizontal Form Fill Seal (HFFS) / Flow-Wrap machines, we provide synchronized automation solutions for continuous and high-speed packaging.
Our control systems coordinate product infeed, conveyor synchronization, film feeding, registration-mark tracking, servo motion, longitudinal sealing, cross sealing, cutting, and finished-pack discharge. These solutions are suitable for applications such as biscuits, bakery products, confectionery, chocolates, food products, and various industrial products.
Precision Automation for Filling, Plugging & Capping
We provide advanced automation solutions for Eye Drop Filling Machines to achieve precise, synchronized and reliable operation throughout the production cycle. The control system can coordinate bottle feeding and positioning, accurate liquid filling, inner plug insertion, outer cap placement and torque-controlled capping.
Using PLC/motion control, HMI, servo drives, VFDs, sensors and other automation components, the complete sequence can be synchronized for smooth material movement and consistent production. The solution can also incorporate recipe management, production monitoring, alarms, interlocks and diagnostics to simplify machine operation and maintenance.
Integrated Automation for Blood Collection Tube Processing
Our automation solutions for BCT (Blood Collection Tube) Filling Machines are designed to provide accurate process control, reliable tube handling and synchronized machine operation. The automation system coordinates tube feeding, positioning, filling/dosing and subsequent processing stations according to the machine configuration.
PLC-based sequence control combined with HMI visualization, servo systems, VFDs and sensors enables precise synchronization between different stations. Machine status, production parameters, alarms and operating conditions can be monitored through an operator-friendly HMI for efficient production and troubleshooting.
High-Performance Multi-Head Filling Automation
We provide automation solutions for 4, 6 and 8 Head Filling Machines designed to increase production throughput while maintaining consistent and synchronized filling operations. Multiple filling heads are controlled in coordination with bottle detection, positioning, conveyor movement and filling sequences.
The control system can manage filling parameters, timing, production recipes and machine sequences from the HMI. Depending on the machine design, servo, PLC and VFD-based control can be integrated to achieve smooth movement, accurate positioning and reliable high-speed operation.
Accurate & Reliable Powder Dosing Automation
Our Powder Filling Machine automation solutions are designed for controlled powder dosing, accurate container positioning and repeatable production cycles. The automation system synchronizes container feeding, positioning, dosing/filling and discharge operations to achieve efficient machine performance.
PLC and HMI-based controls allow operators to manage filling parameters, recipes, timing and machine sequences from a centralized interface. Servo drives, VFDs, sensors and suitable feedback devices can be integrated according to the dosing mechanism and machine requirements.
High-Speed Servo-Based Labelling Automation
We provide servo-based automation solutions for Sticker Labelling Machines requiring accurate label dispensing, product detection and synchronization at varying production speeds. The automation system coordinates product movement, label feeding and application to achieve repeatable label positioning.
PLC, HMI, servo drives, encoders and sensors can be integrated for precise synchronization between the conveyor and labelling mechanism. Operators can manage machine speed, label parameters, recipes, counters and alarms directly through the HMI.
Reliable Automation for Container Washing & Cleaning Processes
We provide automation solutions for pharmaceutical Washing & Cleaning Machines with precise sequence control, process timing and synchronized material handling. The system can manage container loading, positioning, washing, cleaning and discharge sequences according to the machine process.
PLC-based automation enables accurate control of valves, pumps, motors, conveyors and other machine devices, while the HMI provides operators with process status, configurable parameters, alarms and diagnostics. Interlocks and sequence monitoring can be incorporated to support reliable and consistent machine operation.
Synosis Automation Pvt. Ltd. is an industrial automation solutions company providing advanced automation technologies and application-oriented solutions for machine manufacturers and industries.
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